A leading Tier 1 automotive manufacturer is seeking an experienced and driven Manufacturing Engineer to join its East London operation. The successful candidate will be responsible for process development, continuous improvement initiatives, manufacturing feasibility studies, plant layout design, and supporting successful product launches within a high-volume automotive production environment.

This role offers an exciting opportunity to work on new projects, process optimisation, lean manufacturing initiatives, and advanced manufacturing technologies within a world-class automotive environment.

Key Responsibilities

• Develop process flow charts and manufacturing processes for new product launches.

• Conduct manufacturing feasibility studies (DFA/DFM) and PFMEA activities.

• Determine cycle times using Industrial Engineering methodologies.

• Design and implement plant and process layouts for new programs.

• Drive continuous improvement initiatives, including Kaizen and Lean Manufacturing activities.

• Perform process optimisation and quality improvement projects.

• Conduct cost analysis of manufacturing processes, investments, and assembly methods.

• Develop process specifications, work instructions, and ergonomic improvements.

• Define manufacturing equipment requirements and support equipment procurement.

• Support SD Teams during product launches and engineering changes.

• Monitor and improve production stability through management of the 4M's (Man, Machine, Material, Method).

• Drive TPM principles within new and existing manufacturing processes.

• Develop and maintain manufacturing documentation including:

  • PFMEA

  • Process Flow Charts

  • ODS

  • Process Parameter Sheets

• Audit manufacturing standards and best practices within the plant.

• Participate in manufacturing footprint analysis and lean manufacturing implementation projects.

• Support production during shifts and overtime when required.

Minimum RequirementsQualifications

• National Diploma or Degree in Mechanical Engineering, Industrial Engineering, or related Engineering discipline.

Experience

• Minimum 3–4 years' experience as a Manufacturing Engineer or Process Engineer.

• Automotive OEM or Tier 1 supplier experience is essential.

• Experience within a high-volume automotive manufacturing environment.

• Proven experience in process development and product launches.

• Experience with lean manufacturing and continuous improvement methodologies.

Technical Skills

• Manufacturing process development

• PFMEA and Process Flow Development

• DFA / DFM Analysis

• Cycle Time Studies

• AutoCAD Plant Layout Design

• Lean Manufacturing / Kaizen

• JCMS Methodologies

• TPM Principles

• Equipment Selection, Procurement and Installation

• Manufacturing Simulation

• Process Optimisation

• Cost Analysis and Investment Evaluation

Key Competencies

• Strong analytical and problem-solving skills

• Excellent project management abilities

• High attention to detail

• Strong communication and teamwork skills

• Results-driven and proactive approach

• Ability to work in a fast-paced manufacturing environment

• Continuous improvement mindset

Why Apply?

• Join a globally recognised automotive manufacturer.

• Work on exciting new product launches and engineering projects.

• Exposure to advanced manufacturing technologies.

• Opportunity to drive process improvements and operational excellence.

• Career growth within a dynamic automotive environment.

Only suitably qualified candidates meeting the minimum requirements will be considered. Apply @ staceyk@profilepersonnel.co.za